Archive for the ‘Power Supply Information’ Category

XP releases programmable AC-DC power supplies

Monday, November 8th, 2010

XP Power has introduced the HCP series of single-output compact bulk power AC-DC power supplies aimed at process control, factory automation and manufacturing equipment applications.

These units offer efficiencies that are typically up to 91 per cent and comprise four output power models: a 650W and 1kW, both less than 1U high, and a 1.5kW and 3kW.

A single-wire current share capability allows the configuration of multiple units to achieve a higher power output or to provide redundancy.

All the popular nominal output voltages from +12 to +48V DC are available across the range.

To accommodate an even wider range of output voltage requirements, an output voltage trim capability allows adjustment of 30-105 per cent of nominal output voltage.

A similar function provides adjustment of current output between 40-105 per cent of maximum current.

Both controls can be made by using either an external voltage input or by a variable resistor.

A +5V DC 0.5A standby supply can be used to drive logic or control circuits without the need to design in an additional voltage source or step-down converters.

These fan-cooled units are suitable for customers looking for a compact high-efficiency power supply that has programmable features and monitoring signals.

By varying the cooling fan speed depending on the output load fan noise is kept to a minimum.

Monitor and control signals include DC OK, remote sense and remote on/off.

A multifunction LED indicator gives a visual indication of the power supply’s operational condition.

This article was taken from: electronicstalk.com

XP Power – Compact high-efficiency fully-featured AC-DC supplies

Thursday, November 4th, 2010

The new HCP series of single-output compact bulk power AC-DC power supplies, aimed at process control, factory automation and manufacturing equipment applications, has been unveiled by XP Power.

The highly-efficient units, typically up to 91%, comprise four output power models, a 650W and 1kW, which are both less than 1U high, and a 1.5kW and 3kW. A single-wire current share capability allows the configuration of multiple units to achieve a higher power output or to provide redundancy. All the popular nominal output voltages from +12 to +48VDC are available across the range. To accommodate an even wider range of output voltage requirements, an output voltage trim capability allows adjustment of 30 – 105% of nominal output voltage. A similar function provides adjustment of current output between 40 – 105% of maximum current. Both controls can be made by using either an external voltage input or by a variable resistor. A +5VDC 0.5A standby supply can be used to drive logic or control circuits without the need to design-in an additional voltage source or step down CONVERTERs.

The fan-cooled units are seen as ideal for users looking for a compact high-EFFICIENCY power supply that has programmable features and monitoring signals. By varying the cooling fan speed depending on the output load fan noise is kept to a minimum. Monitor and control signals include DC OK, remote sense and remote on/off. A multifunction LED indicator gives a visual indication of the power supply’s operational condition, says the company.

This article was taken from: electropages.com

Linear – Synchronous step-up 400mA DC-DC converter for energy harvesting applications

Thursday, October 21st, 2010

The LTC3105, a new high-performance synchronous boost CONVERTER, which incorporates maximum power point control (MPPC) and starts up with inputs as low as 250mV, has been released by Linear Technology.

The device operates over an extremely wide input range of 0.2V to 5V, making it ideal for harvesting energy from high-impedance alternative power sources, including photovoltaic cells, thermoelectric generators (TEGs) and fuel cells. The LTC3105’s internal 400mA synchronous SWITCHes maximize EFFICIENCY while its Burst Mode operation offers quiescent current of only 22uA, further optimizing converter efficiency over all operating conditions. A user-programmable MPPC set point maximizes the energy that can be extracted from any power source without collapsing its internal voltage.

The LTC3105 is ideally suited to power wireless sensors and data acquisition applications. Surplus or ambient energy can be harvested and then used to generate system power in lieu of traditional wired or battery power, which may be expensive or impractical. Typically, these applications require very low average power, but require periodic pulses of higher load current. For example, the LTC3105 can be used in wireless sensor applications where the power load is extremely low when the sensor is in standby mode, interrupted by periodic high load bursts, when the circuitry is powered up to take measurements and transmit data.

The device offers an auxiliary LDO that delivers up to 6mA of output current to power external microcontrollers and sensors while the main output is charging. Once fully charged, the main output can deliver voltages as high as 5.25V with up to 100mA of output current. It can also regulate VOUT even when VIN is greater than or equal to VOUT, offering further design flexibility. In shutdown, the LTC3105 offers output disconnect, isolating VIN from VOUT, requiring only 4uA of quiescent current. The combination of the LT3105’s 3mm x 3mm DFN package (or MSOP-12) and very small external components offers a very compact solution for energy harvesting applications.

The LTC3105EDD is available in a 10-lead 3mm x 3mm DFN package and the LTC3105EMS is available in an MSOP-12 package, says the company.

This article was taken from: electropages.com

AC/DC Power Supplies Are Medically Approved

Thursday, October 7th, 2010

TDK-Lambda has introduced the NVM175 range of medically approved AC/DC power supplies.

Combining 4.5kVAC reinforced input-to-output isolation with dual fusing and an output-to-ground isolation of 1,500VAC, the NVM175 meets UL/EN/IEC60601-1 and is said to be suitable for use in BF-type medical applications.

Offered in a 5 x 3in footprint with less than 1U height, the NVM175 supplies have universal AC input and are rated at 180W at 50C with customer air.

Leakage current is less than 200uA at 264VAC/63Hz surpassing worldwide medical equipment requirements.

It is equally suitable for many other applications including broadcast, instrumentation, routers, servers and security networks, as well as ATE and automation equipment.

The NVM175 is available with either 12V or 24V output voltage (with 12V/0.2A standby).

The NVM175 meets TDK-Lambda’s design brief for environmentally responsible products by achieving up to 90 per cent efficiency, less than 1W standby power and RoHS and Reach compliance.

Other standard features include a power-good signal, remote on/off, remote sense and protection from over-current, over-voltage and over-temperature conditions.

Products in the TDK-Lambda NVM175 range meet Class B conducted and radiated EMC EN55011 and EN55022.

All models have TDK-Lambda’s three-year warranty, as well as EN/IEC/UL/CSA 60601-1, EN/IEC/UL/CSA60950-1 and CE approvals.

This article was taken from: electronicstalk.com

Power> DC-DC Converters

Thursday, September 16th, 2010

During 2003, the focus in dc-dc converters shifted from the actual converters to the distributed-power architectures using these devices. Sure, many announcements heralded better dc-dc converter performance. But even greater attention was paid to architectural developments that promise to bolster performance as well as reduce cost and space requirements for power systems.

Several vendors expressed their support for the intermediate voltage bus architecture (IBA) by introducing the necessary bus converters. Even the IC manufacturers got in the game by offering bus converter chips and chip sets. Simultaneously, a mounting number of nonisolated point-of-load converters (POLs) debuted. Many of these devices are no doubt aimed at IBA applications, which rely more on nonisolated point-of-load converters than on bricks.

Meanwhile, Vicor unveiled the Factorized Power Architecture (FPA) and a related set of BGA-style power components. The performance specifications FPA promised were outstanding. But its approach of distributing a pre-regulated but nonisolated high-voltage dc bus to a series of isolated POLs generated wonder and confusion.

By now, some of that confusion may have dissipated since the company openly discussed the new approach’s rationale and principles of operation. Vicor also removed a potential hurdle to commercializing FPA by licensing it to Celestica. As the electronics industry continues to recover, the battle between FPA and IBA should heat up.

A general interest in nonisolated POLs has led to a proliferation of these devices. Many hundreds of models have emerged to provide countless combinations of voltages, currents, and package types. The glut of part numbers has many clamoring for standardization.

In response, some vendors have adopted the footprint and pinout of Tyco’s Austin series. Others have opted for alternatives like Texas Instruments’ POL alliance. Meanwhile, Datel has advocated the eighth brick as a POL standard.

Power-supply vendors will also try to resolve how much of the dc-dc converter should be digital. Microcontrollers are now being used to add features and enhance performance for otherwise analog designs. But some vendors want to push digital further, using it to manage the control loop and create a more flexible converter design.

This article was taken from: Electronic Design

DC/DC Converters Suit Up For Space

Thursday, September 2nd, 2010

For use in space power systems, more than 50 dc/dc converter modules grouped into four families deliver up to 120W of output power and operate reliably in harsh radiation environments. Reportedly, they are the first dc/dc converters with a guaranteed radiation tolerance through long-term exposure to low dose radiation. Features of the SVSA, SVHF, SVTR, and SVFL product families include 6W to 120W of output power, single and dual outputs, characterization and guarantee to 30 krads (Si) per the company’s RHA plan specified per MIL-PRF-38534, Appendix G, Level P with 2x margin, and characterization, and testing for TID at HDR and LDR to the MIL-PRF-38534 Class H element evaluated components standard. The space series units are available now with pricing beginning at $950 each for the 6W SVSA Series in OEM quantities. VPT INC., Blacksburg, VA. (425) 353-3010.

This article was taken from: Electronic Design

Precision D/A Converter Expectations

Monday, August 9th, 2010

How a 1ppm d/a converter can ease precision instrumentation design problems. By Maurice Egan. Original article here on NewElectronics.co.uk.

The push to improve the precision of instrumentation systems has led to performance improvements in d/a converters beyond 16bits, a benchmark previously achieved with cumbersome, expensive and slow Kelvin-Varley dividers.

Over time, however, the definition of what constitutes a precision d/a converter has changed as markets and technologies have evolved. Advances in semiconductor processing, d/a converter design and calibration techniques are enabling highly linear d/a converters which are stable and fast settling, while delivering a 20bit performance which is better than 1ppm. These small ics have guaranteed specifications, do not require calibration and are easy to use.

Applications for a 1ppm d/a converter vary from gradient coil control in medical MRI systems to precision source and positioning in mass spectrometry and test and measurement applications.

Performance measures
The circuit in Fig 1 delivers 1ppm performance; its key specifications are integral nonlinearity, differential nonlinearity and a peak to peak noise of 0.1Hz to 10Hz.

In Fig 1, U1 is a 20bit d/a converter with 1ppm linearity specifications. U2, a precision dual amplifier, is a force-sense buffer for the d/a converter reference inputs. U3, a precision output buffer, is required for load driving; its key requirements are similar to that of the reference buffers, including: low noise; low offset voltage; low drift; and low input bias current.

Even though precision sub ppm components are available, building a 1ppm system is not a task that should be taken lightly. The major contributors to errors in 1ppm accurate circuits are noise, temperature drift and thermoelectric voltages.

* Noise
To enable a true 1ppm system, noise contributions needs to be minimised. The noise spectral density of U1 is 7.5 nV/vHz. U2 and U3 specify noise density of 2.8 nV/vHz, much lower than the d/a converter’s contribution.
Wideband noise can be filtered, but low frequency noise in the 0.1Hz to 10Hz range (1/f) cannot and the most effective method of minimising this is in component optimisation and selection. U1 generates 0.6µV p-p of noise in the 0.1Hz to 10Hz bandwidth, much less than the 1LSB level (19µV for a ±10V output). The design target for 1/f noise in the system should be approximately 0.1 LSB or around 2µV. The three amplifiers in the signal chain generate a total of approximately 0.2µV p-p of noise at the circuit output. Add this to the 0.6µV p-p of U1 and the total expected 1/f noise is 0.8µVp-p.

* Temperature drift
Temperature drift is another major source of error in precision circuits. U1 exhibits a temperature coefficient of 0.05ppm/°C. U2 drifts at 0.6µV/°C, which introduces an overall 0.03 ppm/°C drift into the circuit. U3, meanwhile, contributes a further 0.03 ppm/°C of output drift. These contributions add up to 0.11 ppm/°C. For scaling and gain circuits, low drift, thermally matched resistor networks are recommended, such as Vishay series 300144Z and 300145Z.

* Thermoelectric voltages
Thermoelectric voltages are the result of the Seebeck effect, where temperature dependent voltages are generated at dissimilar metal junctions. The generated voltage can be anywhere between 0.2µV/°C for a copper to copper junction and 1mV/°C for a copper to copper oxide junction.
Thermoelectric voltages manifest as a low frequency drift similar to 1/f noise and can be greatly reduced by keeping all connections clean and oxide free as well as shielding circuitry from air currents. Fig 4 shows the difference in voltage drift between a circuit that is open to air currents and a circuit that is shielded.

Long term stability
Precision analogue ics are stable devices, but do undergo long term age related changes. The d/a converter’s long term stability is typically better than 0.1ppm/1000hr at 125°C, but the aging is not cumulative; rather, it follows a square root rule. If a device ages at 1ppm/1000hr, it will age at v2ppm/2000hr, v3ppm/3000hr and so on. This is typically 10 times longer for each 25°C reduction in temperature, so, when operating at 100°C, one can expect ageing of 0.1ppm over 10000hrs – approximately 60 weeks. If this is extrapolated, the device can be expected to age by 0.32ppm over a period of 10 years.

Circuit construction and layout
In a circuit where such a high level of accuracy is important, careful consideration of the power supply and ground return layout helps to ensure the rated performance. Design the pcb such that the analogue and digital sections are separated and confined to separate areas of the board.
There should be ample power supply bypassing of 10µF in parallel with 0.1µF on each supply located as close to the package as possible. The capacitors should have low effective series resistance and low effective series inductance. A series ferrite bead on each power supply line will further help to reduce high frequency noise getting through to the device.

The power supply lines should use as large a trace as possible to provide low impedance paths and to reduce the effects of glitches on the power supply line. Shield fast switching signals, such as clocks, with digital grounds to avoid radiating noise to other parts of the board; they should never be run near the reference inputs or under the package. Avoid crossover of digital and analogue signals and run traces on opposite sides of the board at right angles to each other to reduce the effects of feedthrough on the board.

Building a 1ppm a/d solution
A typical contemporary 1ppm a/d solution consists of two 16bit d/a converters – one major, the other minor. Their outputs are scaled and combined to yield increased resolution. The output from the major d/a converter is summed, with the output from the minor device attenuated so that it fills the resolution gaps between the major d/a converter’s LSB steps.

The combined outputs need to be monotonic, but not extremely linear, because high performance is achieved with constant voltage feedback via a precision a/d converter, which corrects for the inherent component errors. Thus, circuit accuracy is limited by the a/d converter, rather than the d/a converters. However, because of the requirement for constant voltage feedback and the inevitable loop delay, the solution is slow, potentially requiring seconds to settle.

Although this circuit can achieve 1ppm accuracy, it is complex, likely to require multiple design iterations and requires a software engine and precision a/d converter to achieve accuracy. To guarantee 1ppm accuracy, the a/d converter will also require correction – since an a/d converter with guaranteed 1ppm linearity is not available. The block diagram shown here illustrates the concept, but the actual circuit is far more complex, with multiple gain, attenuation and summing stages and many components.

Digital circuitry is also needed to facilitate the interface between both d/a converters and the a/d converter; not to mention the software required for error correction.

Author profile:
Maurice Egan is a product applications engineer for precision converter products with Analog Devices.

Paralleling Power Supply Outputs For Redundancy

Thursday, August 5th, 2010

Configuring a redundant power system is not just a matter connecting two power supplies in parallel: Alex Karapetian explains why. Original article here on electronicstalk.com.

The highest reliability attainable in a single power supply is not nearly as good as that of a redundant power system, in which the outputs of two (or more) power supplies are connected so that – even if one were to fail – the other(s) would continue to provide uninterrupted power to the load.

But implementing redundancy is not as straightforward as it may appear to be.

To have a redundant power system that will function as intended requires careful consideration not only of the power supplies to be used and the electrical configuration, but also of the physical arrangement.
As every power supply will fail at some point, it’s necessary to allow for quickly and easily replacing a supply that’s failed or is in need of refurbishment.

For example, if the supplies are within an assembly mounted in an equipment rack, equip the assembly with slides so that it can be extended out of the rack for access – and don’t forget to include handles on the front panel to pull it out.
Alternatively, some power supply manufacturers make supplies that can be plugged into the front panel of an enclosure or rack adapter, permitting a supply to be, quite literally, changed in a matter of seconds.
Another approach is to have the system’s controls and indicators located on a main control panel, but to mount the power supplies in a more accessible location a few feet away.

And the supplies should be mounted in such a way that they can be easily and quickly removed and replaced – for example, by using thumbscrews.
Similarly, it must be possible to do the actual connecting and disconnecting of the power supplies quickly and easily.
If the supplies have screw terminals or lugs rather than connectors, then use insulated connectors that can be easily pulled apart in the wiring cable to each supply.

An isolation diode must be used in series with the output of each power supply, for two reasons – to avoid the possibility of the combined output being shorted if the output of one supply should short, and to prevent current from one supply flowing back into the other and reverse biasing it (which could cause it to malfunction and possibly damage it).

Obviously, the use of diodes introduces a voltage drop in the output voltage from the supply as seen by the load.
This is especially significant at low voltages; for example, a 5V output might drop to only 4V.
Using Schottky diodes can minimise the drop, but doesn’t eliminate the need to allow for it.

Keep in mind that the supply must be capable of providing a voltage equal to the sum of the voltage required across the load, the diode drop and the drops (round trip.) in the wiring. Particularly at low voltages, the lower drop of a larger gauge wire can be a big help.

A typical power supply can compensate up to a volt or so of drops in the wiring, but may not be capable of compensating both the wiring and the diode drops of a redundant system.
And if you’re using remote sensing to regulate the voltage across the load, you might not be able to solve this problem by simply stepping up to a supply with a higher nominal output voltage (for example, going from a 5V supply to a 6V supply), because then the sense lines of that supply would try to maintain 6V across the load rather than 5V.

Therefore, be sure to use a supply that is capable of putting out a voltage high enough to compensate both the diode and wiring drops under worst-case conditions (usually, at low line voltage and with maximum rated load current being drawn), and also has the desired load voltage within its adjustment range.

A supply’s maximum output voltage is usually considered to be the high end of its adjustment range; for example, a supply with an output specified as 24+/-1V could be relied on to provide a maximum of 25V, so if the load requires 24V and if the combined drops will be no more than 1V, you’re in good shape.

Sometimes an easy solution to this potential problem is to use a wide range power supply; in the above example, a 0-30V supply adjusted to 24V would be capable of compensating “round-trip” drops up to 6V.
If two sources of AC power are available, providing separate AC wiring for each power supply permits using a different source of input power for each supply, resulting in the additional advantage of input power redundancy.

Even using two different branches of the same building power source will offer improved input redundancy.
A battery-backup UPS may also be used in series with one of the inputs, further improving overall reliability by permitting continued normal operation of the load even if both of the AC sources should fail simultaneously.

Although meters and/or indicator lights are helpful for monitoring, they don’t command attention and may not be checked regularly.
However, an audible alarm can’t be easily ignored.

Include an undervoltage alarm circuit on the output of each supply to detect if its output is lower than normal (or a relay can be used if you simply wish to know if an output is there or not), and use it to control an audible alarm, either built into the assembly containing the power supplies or remotely located where it will be heard.

The contact wiring for two or more relays can be cascaded so that only one audible alarm is required.
Checking the meters or indicator lights will then disclose which of the power supplies is low.

Power supply outputs don’t always go low when they fail; with linearly regulated supplies, the series pass transistors can short and the voltage can instead go high – by 50% or more in some cases – and quickly fry the load.

Therefore, it’s vitally important that power supplies used in redundant applications be equipped with overvoltage protection to assure that the output voltage can’t go much higher than the nominal under any circumstances Don’t use output fuses.
Virtually all power supplies today have output current limiting circuits that will drop the output faster than the time required for a fuse to blow, so including a fuse won’t accomplish anything.

And with most supplies the current limiting automatically resets after a surge, while a blown fuse is counterproductive to the intent of a redundant power system – always having the output present.

Space the power supplies away from sources of heat.
If convection air flow is restricted, use a fan.

Overheating dries out capacitors, which is probably the single greatest cause of power supply failure.
And speaking of capacitor dryout, schedule testing of both supplies at least annually to be certain that each is capable of functioning properly.

If the capacitors are drying out (reducing the output current capability of the supplies) and the supplies are sharing the load, it’s possible that working together they can support the load, but if one should fail the other won’t be able to support it by itself.
Or, if one supply is set slightly higher than the other, the first will provide all of the current because the isolation diode of the other won’t be forward biased; the voltmeter of the other may show that it’s maintaining its output voltage, but that doesn’t necessarily mean that it can support the entire load.

Slightly increase the output voltage of each power supply occasionally so that it will assume the entire load and verify that it can support the load by itself.

In summary, configuring a redundant power system isn’t as simple as connecting two power supplies in parallel.
It requires careful consideration not only of how the power supply outputs may be affected by the manner in which they are connected, but also of factors that may affect both short and long term performance, and a physical arrangement that permits safe and fast maintenance while the system remains on line.

The time spent will be well invested, greatly reducing the possibility of a failure in critical equipment at an inopportune time.